Injection Moulding DIE Making Process Master Class TM

Injection Moulding DIE Making Process Master Class TM, With Case Study and Case Method.

About the Master Class:

This course covers comprehensively the injection molding process in detail. Being said to be choosing materials for their own designs is very important when it comes to the industrial design aspect. That is why it is a default expectation of a studio that you know about materials and its manufacturing process at least a little. But sadly designers or not really that good in terms of materials and manufacturing process this is injection molding process very very very important in choosing materials when it comes to industrial design aspects because 80% of the things that we have in a room are made up of polymers and injection molding method

Design philosophy:

As I used to say in my design courses, that design cannot be learned in the rot learning or Textbook way of learning that you do through a chapter wise and remember some formulas that will yield you some solutions. Design is unique and when different people approach the same problems we will get different solutions based on the inputs that the designer works on.

So design can be approached in the way of learning through case studies and by doing activities on your own to learn yourself.

Learning by doing and learning by action.

Benefits of Materials Injection Molding Process With A Case Study

1. Technical details of injection molding terminologies like parting line, gate, Runner, draft angle et cetera
2. A full technical understanding of how an injection molding process works typically for the automotive sector starting from the hopper, screw design, injection pressure, and how it is injected into the mold using the nozzle and run everything was discussed with the clear simple illustrations
3. How to design die brilliantly so that you could avoid parting lines by not putting on the top of the part which spoils the aesthetics predominantly. Many examples of plastic parts have been shown visually Like the mouse example and water bottle cap examples have been shown so that the parting lines could be planned well beneath the part so that the aesthetic look, fit and finish are not compromised to any extent
4. This quality of designing your part according to the manufacturing process is a skill that comes over through practice and continual interaction with the engineering team. No need to be a master in the injection molding process or any other manufacturing process but certain things like the basics of injection molding designing of tool and how parts can be easily taken out from the tool by providing sufficient draft angle could be definitely learned easily by continuing discussion with engineering team or maybe watching the process very closely, that is what is mainly covered by showing the physical design of a die design of a part and how to extract it out
5. Also how to design core pins which are very important for an injection molding process when it comes to taking a hole in the parts
6. A discussion about how to interact with engineers and the materials development team to confidently speak about the material choice and its manufacturing process in nutshell. It is a very important quality of a designer but many people are missing that is why I teach in my design courses about basic materials, manufacturing processes, and their properties like this to make them sensitized
7. How to design die so that we can able to make a symmetric split of the party and it could be easily removed and the process of handholding has been shown in detail how it is being done in the olden days let’s say 15 to 20 years back how injection molding process had been taken out in a small industry level